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Gage Selection
Many factors, such as test-time duration, strain
range required, and operating temperature, must be
considered in selecting the best strain
gage/adhesive combination for a given test profile.
These factors and others are addressed in the Tech
Note TN-505,
Strain Gage
Selection –
Criteria, Procedures, Recommendations.
.
Self-Temperature Compensation (S-T-C)
All gages with XX as the second code group in the
gage designation are self-temperature-compensated
for use on structural materials with specific
thermal expansion coefficients. A short
table
of the S-T-C numbers and test specimen materials
to which gages are thermally matched is available
for use in gage selection. A graph of the thermal
output curve for a particular grid alloy lot is
included on the engineering data sheet provided
with the gages.
When ordering, replace the XX code group with
the desired S-T-C number, which is the approximate
thermal expansion coefficient of the structural
material in ppm/deg F. The
Gage Designation System
lists the available S-T-C numbers for specific
grid alloys. The 06 and 13 values, available in A
and K alloys, are most common and more likely to be
in stock. When not otherwise specified, the 06
compensation is shipped.
Gage Resistance
Micro-Measurements strain gages are available in
various resistance values that range from 30 to
5000 ohms.
Strain gages with resistances of 120 and 350
ohms are commonly used in experimental stress
analysis testing. For the majority of applications,
120-ohm gages are usually suitable; 350-ohm gages
would be preferred to reduce heat generation (for
the same applied voltage across the gage), to
decrease leadwire effects, or to improve
signal-to-noise ratios in the gage circuit. Higher
resistance gages are typically used in transducer
applications and on composite materials.
Gage Factor
Gage Factor (GF) is the measure of sensitivity, or
output, produced by a resistance strain gage. Gage
factor is determined through calibration of the
specific gage type, and is the ratio between
and
(strain), where
is the initial unstrained resistance of the gage.
It is affected somewhat by pattern size, geometry,
S-T-C number, and temperature. Each gage package is
supplied with the GF, as well as its tolerance and
temperature sensitivity. Nominal gage factors for
various alloys are:
A = 2.05
K = 2.1
D = 3.2
P = 2.00
Transverse Sensitivity
All gages are sensitive, to some degree, to strains
transverse to the grid direction. The transverse
sensitivity factor (Kt) is given on the engineering
data sheet supplied with all gage types for which
the data are relevant.
Strain Gage Adhesive Selection
When selecting a strain gage, it is most important
to consider the adhesive that will be used to bond
the gage, since the adhesive becomes part of the
gage system and correspondingly affects the
performance of the gage. However, when the
interaction of
test
characteristics
becomes too complex for selecting the
gage/adhesive combination in a straightforward
manner, contact our Applications Engineering
Department for recommendations.
Gage Dimensions
Gage length is an important consideration in strain
gage selection, and is usually the
first
parameter
to be defined.
Dimensions listed for gage length (as measured
inside the grid endloops) and grid width refer to
active grid dimensions. Overall length and width
refer to the actual foil pattern, not including
alignment marks or backing.
The matrix size represents the approximate
dimensions of the backing/matrix of the gage as
shipped. Matrix dimensions are nominal, with a
usual tolerance of
+
0.015 in (
+
0.4 mm). If the gages are encapsulated, the matrix
may be smaller by as much as 0.01 in (0.25 mm).
Most patterns also include trim marks, and, for use
in a restricted area, the backing/matrix may be
field-trimmed on all sides to within 0.01 in (0.25
mm) of the foil pattern without affecting gage
performance.
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