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Strain Gages for Residual Stress Determination



The most widely used practical technique for determining residual stresses is the hole-drilling strain gage method described in ASTM Standard E837. With this method, a specially configured strain gage rosette is bonded to the surface of the test object; and a small, shallow hole is introduced into the structure, through the center of the gage, using a precision drilling apparatus. Strains in the immediate vicinity of the hole are measured, and the relaxed residual stresses are computed from these measurements. The general theory of making residual stress measurements is covered in Vishay Measurements Group Tech Note TN-503, Measurement of Residual Stresses by the Hole-Drilling Strain Gage Method , and the requisite hardware is described in Bulletin 304, Strain Gages and Instrumentation for Residual Stress Measurements .

Construction
All gages are constructed of self-temperature-compensated foil (06 and 13 S-T-C) on a flexible polyimide carrier, and incorporate a centering target for use with a precision milling guide. EA-Series (A-Alloy) gages are available "open-faced" or with solder dots and encapsulation ( Option SE ); CEA Series (A-Alloy) gages have encapsulated grids, and rugged, copper-coated sloder tabs. Construction of the N2K Series (K-alloy) is similar to the N2A Series and includes copper pads (DP) on the solder tabs. The 062UM gage permits installation adjacent to weldments and intersecting surfaces.




030 Patterns
030RR 350 ohms; Special Purpose
031 Patterns
031RE 120 ohms; Special Purpose
062 Patterns
062RE 120 ohms; Special Purpose
062UL 120 ohms; Special Purpose ; CEA
062UM 120 ohms; Special Purpose ; CEA
125 Patterns
125RE 120 ohms; Special Purpose