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020MT and 020PF Pattern Gages
020MT
and
020PF
pattern gages were designed for use as frequency
detectors and strain-gradient shift detectors on
structures such as turbine blades. When used to
measure strain gradients, sizable errors can occur.
The 120-ohm resistance of each grid circuit is based
on use of connections from Point A to the individual
tabs (shown here). For example, grid one is 120 ohms
from Point B to Point A. Grid ten is 120 ohms from
Point C to Point A. However, the common connecting
bar has a resistance of nearly 5 ohms. As a result of
this, grid number one's actual strain-sensitive
resistance is nearly 5 ohms less than for grid ten.
This will cause an apparent gage factor
desensitization of more than 4% for grid one
resulting in an error in the indicated strain of
about the same magnitude. The error will decrease to
nearly zero for grid number ten. Correction of data
is not usually practical since the common tab is
strain sensitive to some degree. When connected as
described above, this arrangement causes no
instrument balance problems.
If the gages are open-faced, the strain measurement
problems can be largely eliminated by tinning the
entire common bar (being careful to protect the
grids). It must be recognized, however, that doing so
will result in strain indicator balance problems
since the instrument will see only slightly over 115
ohms across grid number one and the others will be
increasingly higher with grid number ten showing
nearly 120 ohms.
In summary, careful analysis of test conditions and
data obtained is necessary. Where maximum accuracy is
desired (i.e., better than 95%), common tab strip
gages should not be used.
See also the use of
062MD, 062MW, and 125MW pattern
gages
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