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Quality Control of Strain Gage Installations
 


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An indispensable preliminary to the startup of any experimental stress analysis test is verification that all components in the measuring system are functioning properly to produce accurate, reliable data. In the case of strain gage tests, the measurement system consists of three principal elements: the gages installed on the test part, the leadwires, and the strain indicating or recording instrumentation. With no intention of underestimating the importance of the latter two topics, this article will concentrate on verification of the strain gage installation.

If not previously detected during system checkout, an improperly installed or otherwise malfunctioning strain gage will often (but not always) make itself evident when strain measurements are being taken. But once the test has been started (or, worse yet, completed), it may be very costly to discover missing, inaccurate, or unreliable data. Fortunately, there are a few simple tests that can be performed on installed gages (preferably before the application of protective coating) which will uncover most sources of potential failure or poor operation. The tests are easily applied, and should be routinely employed for every gage installation, but are imperative when long-term accuracy and stability are important.
  Qualitative Tests
  Resistance to Ground Test
  Installed Gage Resistance Test