Quality Control of
Strain Gage Installations
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An indispensable preliminary to the startup of
any experimental stress analysis test is verification
that all components in the measuring system are
functioning properly to produce accurate, reliable
data. In the case of strain gage tests, the
measurement system consists of three principal
elements: the gages installed on the test part, the
leadwires, and the strain indicating or recording
instrumentation. With no intention of underestimating
the importance of the latter two topics, this article
will concentrate on verification of the strain gage
installation.
If not previously detected during system checkout,
an improperly installed or otherwise malfunctioning
strain gage will often (but not always) make itself
evident when strain measurements are being taken. But
once the test has been started (or, worse yet,
completed), it may be very costly to discover
missing, inaccurate, or unreliable data. Fortunately,
there are a few simple tests that can be performed on
installed gages (preferably before the application of
protective coating) which will uncover most sources
of potential failure or poor operation. The tests are
easily applied, and should be routinely employed for
every gage installation, but are imperative when
long-term accuracy and stability are important.
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Qualitative Tests
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Resistance to Ground Test
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Installed Gage Resistance
Test
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