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Surface Preparation of
Composites
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Surface Abrasion
Matrix-rich surfaces can usually be abraded with
320-grit silicon carbide paper (
M-LINE SCP-2
) to produce a satisfactory matte finish. However,
unless their surfaces have been machined flat, test
specimens of matrix-poor composites or those with
textured surfaces require alternate techniques. For
these, the grit on the silicon carbide paper will not
reach into the "valleys" to produce the
desired finish. For small areas (a square inch or
so), try a fiberglass brush as shown here.
For larger areas or a large number of smaller areas,
an air-abrasive unit may be used to advantage.
Care must be taken, however, to ensure that neither
the air nor the abrasive contaminate the surface.
Accordingly, either bottled dry air or shop air
highly filtered at the unit inlet is recommended.
Clean alumina in the 27-50 micron size is the ideal
abrasive. Prior to abrasion, mask the gage area with
drafting tape (
M-LINE PDT-1
). Handling the air nozzle as if spray painting,
start and finish each pass on the drafting tape to
avoid excess abrasion. Dust off loose particles (with
a brush if necessary) and wipe the area with surface
cleaning solvent and gauze sponges (
M-LINE
GSP-1
). Repeat as necessary until the surface has a
satisfactory matte finish. Dry the surface with a
hair dryer for a few seconds prior to gage
installation to ensure complete solvent removal.
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