The Wheatstone bridge, developed more than a
century ago to accurately measure the resistance of
electrical components, is the sensing circuit in
which electrical resistance strain gages are most
commonly used. The output signal from the bridge
depends upon the values of the resistive components
in each of the four arms of the bridge. The bridge is
said to be zero-balanced when the resistances of the
components in the arms yield zero bridge output. This
is an ideal condition seldom achieved in practice.
Nearly all strain-gage instrumentation and
transducer readouts incorporate the Wheatstone bridge
circuit. Typically they contain a power supply for
providing a voltage to the power corners of the
bridge, an amplifier for increasing the output from
the bridge to useful levels, and, in many cases, a
readout device for indicating the strain or other
units of measurement. The resistive components in the
arms of the bridge may be either bridge completion
resistors, or one or more active strain gages in a
transducer or installed on a test part.
Most strain-gage-based transducers and bridge
completion modules are designed to present a
combination of resistive components to the Wheatstone
bridge circuit that will produce zero output when no
loads or load-induced strains are present. Few, if
any, completely achieve this goal because of
tolerances in the resistive values of the components.
Some small -- and normally insignificant -- output
will usually be present. However, incorrect gage
installations or damage to components in the bridge
circuit can lead to large imbalances requiring
attention before accurate measurements can be made.
The extent of any initial zero imbalance can be
readily determined, of course, from the values
indicated by strain-gage instrumentation or the
transducer readout. For this to be an accurate
indication of bridge balance, however, the output of
the instrument itself must be zero when the output
from the signal corners of the bridge is zero. The
star bridge shown here is commonly used for achieving
that condition. The resistors between S+ and S-
simulate the impedance of the Wheatstone bridge
circuit while providing a zero signal to the
amplifier input. The pair of resistors between P+ and
P- places a test load on the power supply and
provides a reference to circuit common for output
circuits requiring one.
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