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Optimizing Strain Gage Excitation Levels

Typical Strain Gage Excitation Values

Calculations can be made according to the following formulas for recommended power-density levels:

Power Dissipated in Grids (watts)

Power Density in Grids (watts per unit area)

where:

= Gage Resistance in ohms
= Grid Area (active gage length x grid width)
= Bridge Voltage in volts for an equal-arm bridge arrangement, where the voltage across the active arm is half the bridge voltage.

When the grid area, gage resistance, and grid power density are known, the bridge excitation is:

This value represents a general recommendation or starting point for determining optimum excitations levels for grid areas having constant power-density levels. The calculator includes a list of the grid areas for a number of standard Micro-Measurement single-element gage patterns and resistances.

 

Instruments with Fixed Bridge Excitation

When the bridge voltage of an instrument is fixed at a value that is higher than recommended, several alternatives are available:

  • Select a higher resistance gage.
  • Select a gage with a larger grid area.
  • Reduce the bridge voltage with an inactive series resistor.

The inactive resistor ( ) required to reduce the power density to the desired range can be determined from the following relationship:

Select the nearest precision resistor value ( ) higher than the calculated value ( ).

For actual strain values ( ), accounting for the actual value of the inserted inactive resistor ( ), all indicated strain readings ( ) must be multiplied by an attenuation factor, , where:

and



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