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Simultaneous Correction of Thermal Output and
Gage Factor Errors
Relationships are given here for correcting
indicated strains for thermal output and gage factor
variation with temperature. The forms these
relationships can take depend upon the measuring
circumstances - primarily upon the strain indicator
gage factor setting and the temperature at which the
instrument was balanced for zero strain.
The strain indicator gage factor can be set at any
value within its control range, but one of the
following three is most likely
†
:
- Gage factor,
, used by Micro-Measurements in determining thermal
output data (
= 2.0).
- Room-temperature gage factor as given on the
gage package technical data sheet.
- Gage factor of gage at test temperature or at
any arbitrary temperature other than room or test
temperature.
†
The instrument gage factor setting
should not be changed during a test (after
zero-balance), since this may introduce a zero
shift.
No single gage factor is uniquely correct for this
situation; but, of the foregoing, it will be found
that selecting the first alternative generally leads
to the simplest form of correction expression.
Because of this, the procedure developed here
requires that the gage factor of the instrument be
set at
=
= 2.0, the gage factor at which the thermal output
data were recorded.
Similarly, the strain indicator can be balanced
for zero strain at any one of several strain gage
temperatures:
- Room temperature
- Test temperature
- Arbitrary temperature other than room or test
temperature
The second and third of the above choices can be
used for meaningful strain measurements only when the
test object is known to be completely free of
mechanical and thermal stresses at the balancing
temperature. Because this requirement is usually
difficult or impossible to satisfy, the first
alternative is generally preferable, and is thus
selected for the following procedure.
As an example, assume that the strain indicator is
balanced with the gage at room temperature, and with
the gage factor control set at
, the value used by Micro-Measurements in recording
the thermal output data. Assume also that a strain,
, is subsequently indicated at a temperature,
, which is different from room temperature. The
indicated strain,
, is generally in error due both to thermal output
and to variation of the gage factor with temperature
- and hence the double tilde over the strain
symbol.
Consider first the correction for thermal output.
Since the gage factor setting of the strain indicator
coincides with that used in measuring the thermal
output, this correction can be made by direct
subtraction of the thermal output (as given on the
gage-package technical data sheet) from the indicated
strain. That is,
where:
= indicated strain, uncorrected for either thermal
output or gage factor variation with temperature.
= semi-corrected strain; i.e., corrected for thermal
output only.
= thermal output at temperature
(functional notation is used to avoid double and
triple subscripts).
Next, correction is made for the gage factor
variation with temperature. Because the strain
measurement was made at a gage factor setting of
, the correction to the gage factor at the test
temperature is performed with Eq. (504.9) as
follows:
where:
= strain magnitude corrected for both thermal output
and gage factor variation with temperature.
= gage factor at test temperature.
Combining the two corrections,</>
Eq.(504.11)
When the prescribed conditions on the gage factor
setting and the zero-balance temperature have been
met, the strain
from Eq.(504.11) is the actual strain induced by
mechanical and/or thermal stresses in the test object
at the test temperature. As a numerical example of
the application of Eq.(504.11), assume the
following:
-
Strain gage
:
WK-06-250BG-350
-
Test material
: Steel
-
††
Room-temperature gage factor
,
: 2.07
-
Test temperature
: -50° F (-45° C)
-
,
indicated strain at test temperature
(with instrument gage factor set at
) -1850 microstrain
-
††
,
thermal output at test temperature
: -200 microstrain
-
††
,
deviation at test temperature from
room-temperature gage factor
: +0.6%
††
From technical data sheet in
gage package.
Using Eq.(504.10) to obtain
, the gage factor of the gage at test
temperature,
Substituting into Eq.(504.11), with
= 2.0,
For what might appear to be a more complex case,
consider a strain-gage-instrumented centrifugal
compressor, operating first at speed
, with the temperature of the gage installation at
. Under these conditions, the indicated strain is
. The compressor speed is then increased to
, with a resulting gage installation temperature of
and an indicated strain
. The engineer wishes to determine the change in
stress-induced strain caused by the speed increase
from
to
.
This problem is actually no more difficult than
the previous example. Applying Eq.(504.11) to each
condition:
The same numerical substitution procedure is
followed as before, and the results subtracted to
give (
-
), the change in stress-induced strain caused by the
speed increase. The subtraction can also be done
algebraically to yield a single equation for the
strain change:
When computerized data reduction is used,
analytical expressions for the functions
and
can be introduced into the program to permit direct
calculation of corrected strains from indicated
strains.
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