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Design Considerations For Diaphragm Pressure Transducers

NUMERICAL EXAMPLE
U.S. Customary and Metric (SI) Units

 
Assume that a diaphragm pressure transducer is to be designed for a maximum rated pressure of 1000psi ( 6.89 MPa) , under which pressure the output ( ) from a steel diaphragm should be 2 mV/V. If the diaphragm diameter is to be 0.670 in ( 17.02 mm ), find the following:
 
Diaphragm Thickness

U.S. Customary


P = 1000 lbs/in 2
= 0.283 lbs/in 3
E = 30 x 10 6 psi
g = 386.4 in/sec 2
= 0.335 in
= 2 mV/V = 2 x
10 -3 V/V
v = 0.285
 From Eq. (4), solve for t ,
     with in units of V/V
 

 
   t = 0.036 in
CONSTANTS*



 

Metric (SI)


P = 6.89 MPa
= 8.51 x 10 -3 m
v = 0.285
= 2 mV/V = 2 x
10
-3 V/V
E = 207 GPa
p = 7.83 g/cm 3 = 7.83 x 10 3 kg/m 3

 
   t = 9.11 x 10 -4 m = 0.911 mm

 
Center Deflection

U.S. Customary


P = 1000 lbs/in 2
= 0.283 lbs/in 3
E = 30 x 10 6 psi
g = 386.4 in/sec 2
= 0.335 in
= 2 mV/V = 2 x
10 -3 V/V
v = 0.285
 From Eq.(5),
 

 
   = 0.0016 in
 
CONSTANTS*



 

Metric (SI)


P = 6.89 MPa
= 8.51 x 10 -3 m
v = 0.285
= 2 mV/V = 2 x
10
-3 V/V
E = 207 GPa
p = 7.83 g/cm 3 = 7.83 x 10 3 kg/m 3

 
   = 3.98 x 10 -5 m = 0.0398 mm

 
Resonant Frequency

U.S. Customary


P = 1000 lbs/in 2
= 0.283 lbs/in 3
E = 30 x 10 6 psi
g = 386.4 in/sec 2
= 0.335 in
= 2 mV/V = 2 x
10 -3 V/V
v = 0.285
From Eq. (6),     
 

 
= 31 766 Hz
 
CONSTANTS*


 

 

Metric (SI)


P = 6.89 MPa
= 8.51 x 10 -3 m
v = 0.285
= 2 mV/V = 2 x
10
-3 V/V
E = 207 GPa
p = 7.83 g/cm 3 = 7.83 x 10 3 kg/m 3
From Eq. (7),     
 

 
= 31 647 Hz
 

 
Approximate Maximum Diaphragm
Strain Level

U.S. Customary


P = 1000 lbs/in 2
= 0.283 lbs/in 3
E = 30 x 10 6 psi
g = 386.4 in/sec 2
= 0.335 in
= 2 mV/V = 2 x
10 -3 V/V
v = 0.285
 (d) From Eq. (2),

 
  = -1989 in/in
CONSTANTS*



 

Metric (SI)


P = 6.89 MPa
= 8.51 x 10 -3 m
v = 0.285
= 2 mV/V = 2 x
10
-3 V/V
E = 207 GPa
p = 7.83 g/cm 3 = 7.83 x 10 3 kg/m 3

 
  = -2001 m/m

 
* The small differences occurring in comparable U.S. Customary and Metric results arise from rounding numbers in both sets of calculations.
 


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