(... continued)
Construction
All three types of rosettes (tee, rectangular, and
delta) are manufactured in both planar and stacked
versions. As indicated (for the rectangular rosette)
below, the planar rosette is etched from the
strain-sensitive foil as an entity, with all gage
elements lying in a single plane. The stacked rosette
is manufactured by assembling and laminating two or
three properly oriented single-element gages.
Rectangular rosettes (of the same gage length) in
planar and stacked construction.
When strain gradients in the plane of the test
part surface are not too severe, the normal selection
is the planar rosette. This form of rosette offers
the following advantages in such cases:
- Thin and flexible, with greater conformability
to curved surfaces.
- Minimal reinforcing effect.
- Superior heat dissipation to the test
part.
- Available in all standard forms of gage
construction, and generally
- Accepts all standard optional features.
- Optimal stability.
- Maximum freedom in leadwire routing and
attachment.
The principal disadvantages of the planar rosette
arise from the larger surface area covered by the
sensitive portion of the gage. When the space
available for gage installation is small, a stacked
rosette may fit, although a planar one will not. More
importantly, where a steep strain gradient exists in
the surface plane of the test part, the individual
gage elements in a planar rosette may sense different
strain fields and magnitudes. For a given active gage
length, the stacked rosette occupies the least
possible area, and has the centroids (geometric
centers) of all grids lying over the same point on
the test part surface. Thus, the stacked rosette more
nearly approaches measurement of the strains at a
point. Although normally a trivial consideration, it
can also be noted that all gages in a stacked rosette
have the same gage factor and transverse sensitivity,
while the grids in a planar rosette will differ
slightly in these properties, due to their different
orientations relative to the rolling direction of the
strain-sensitive foil. The
technical data
sheet
accompanying the rosettes fully documents the
separate properties of the individual grids.
It should be realized, however, that the stacked
rosette is noticeably stiffer and less conformable
than its planar counterpart. Also, because the heat
conduction paths for the upper grids in a stacked
rosette are much longer, the heat dissipation problem
may be more critical when the rosette is installed on
a material with low thermal conductivity. Taking into
account their poorer heat dissipation and their
greater reinforcement effects, stacked rosettes may
not be the best choice for use on plastics and other
nonmetallic materials. A stacked rosette can also
give erroneous strain indications when applied to a
thin specimen in bending, since the grid plane of the
uppermost gage in a three-gage stack may be as much
as 0.0045 in (0.11 mm) above the specimen surface. In
short, the stacked rosette should ordinarily be
reserved for applications in which the requirement
for minimum surface area dictates its selection.
|