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Strain Gage Soldering Techniques

Tinning Procedure

The tinning procedure for strain gage tabs and terminals consists of first cleaning and reapplying a small amount of solder to the hot soldering iron tip. Next, apply a drop of M-Flux AR to the tab or terminal (this step can be omitted if a rosin-core solder is used). When soldering directly to bare Karma or isoelastic foil, use M-Flux SS on the gage tabs only. Hold the soldering pencil in a nearly horizontal position (<30 deg), with the flat surface of the tip parallel to the solder tab or terminal. Place the solder wire flat on the gage tab, and press firmly with the tinned hot soldering tip for about one to two seconds, while adding approximately 1/8 in (3 mm) of fresh solder at the edge of the tip. This procedure assures that there is sufficient solder and flux for effective tinning. Simultaneously lift both the soldering pencil and solder wire from the tab area.

NOTE
Lifting the soldering iron before lifting the solder may result in the end of the solder wire becoming attached to the tab; lifting them in the reverse order can leave a jagged (spike) solder deposit on the tab. When the operation is performed properly, it will produce a small, smoothly tinned area on the tab or terminal.

If the M-Flux AR or a rosin-core solder is used in the tinning, it is not necessary to remove the residual soldering flux at this time. However, when M-Flux SS is employed to tin the bare solder tabs of K- or D-alloy gages, the acidic flux residue must be removed immediately following the tinning operation. To remove the residue, apply M-Prep Conditioner A liberally, and wash the area with a soft brush; then blot dry with a clean gauze sponge . Next, wash again with freely applied M-Prep Neutralizer 5A , and blot dry with a clean gauze sponge.

NOTE

Special procedures for tinning and wiring strain gages supplied with preattached solder dots are described in Vishay Measurements Group Tech Tip TT-606, Soldering Techniques for Lead Attachment to Strain Gages with Solder Dots .


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