Scalable 3 kW, 48 V / 12 V Bidirectional DC/DC Converter

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As dual board net systems — vehicles with both a 12 V and 48 V bus — increase in popularity, high power, bidirectional 48 V to 12 V DC/DC converters have become key building blocks in the architecture of today’s automobiles. To optimize overall vehicle efficiency, energy must be transferred in either direction between the 12 V and 48 V batteries, depending on the vehicle’s electrical demands and the state of the batteries’ health.

Therefore, a complete 3 kW, 48 V / 12 V buck-boost converter design is required that utilizes an insulated metal substrate (IMS) with a heatsink for the power stage, with a standard FR4 controller board mounted on top. In general, these types of converter designs cannot operate at maximum efficiency over a wide power range. However, this design features six modular power stages capable of 500 W each.

Reference Design Files

As dual board net systems — vehicles with both a 12 V and 48 V bus — increase in popularity, high power, bidirectional 48 V to 12 V DC/DC converters have become key building blocks in the architecture of today’s automobiles. To optimize overall vehicle efficiency, energy must be transferred in either direction between the 12 V and 48 V batteries, depending on the vehicle’s electrical demands and the state of the batteries’ health.

Therefore, a complete 3 kW, 48 V / 12 V buck-boost converter design is required that utilizes an insulated metal substrate (IMS) with a heatsink for the power stage, with a standard FR4 controller board mounted on top. In general, these types of converter designs cannot operate at maximum efficiency over a wide power range. However, this design features six modular power stages capable of 500 W each.

Reference Design Files

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Reference

Principle Diagram

Scalable 3 kW, 48 V / 12 V Bidirectional DC/DC Converter

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Features

Scalable 3kW Power Architecture

Versatile Bidirectional Power Flow

Enhanced Efficiency and Reduced Ripple

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